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J. Ocean Eng. Technol. 2008;22(6):95-99.    

Prediction and Control of Welding Deformation for Panel Block Structure
Kim Sang-Il
Okpo Office Lloyd's Resister Asia
평 블록 구조의 용접변형 예측 및 제어
김상일
로이드선급협회 아시아 옥포사무소
© 2008 The Korean Society of Ocean Engineers     Open access / Under a Creative Commons License
Keywords: Welding deformation, Geometric inaccuracy, Simplified analysis method, Simple prediction model, Regression analysis
핵심용어: 용접변형, 기하학적 부정확성, 간이 해석법, 간이 예측 모델, 회귀분석
Abstract
The block assembly of ship consists of a certain type of heat processes such as cutting, bending welding residual stress relaxation and fairing. The residual deformation due to welding is inevitable at each assembly stage. The geometric inaccuracy caused by the welding deformation tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding deformation. The validity of the prediction method must be also clarified through experiments. This paper proposes a simplified analysis method to predict the welding deformation of panel block structure. For this purpose, a simple prediction model for fillet welding deformations has been derived based on numerical and experimental results through the regression analysis. On the basis of these results, the simplified analysis method has been applied to some examples to show its validity.


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